Modules & Bloc Products

Our exclusive Pyro™ product range has set the standard for quality and versatility in furnace lining systems. They are the only “monolithic” ceramic fibre modules on the market.

Our Pyro™ modules combine the insulating material advantages of ceramic fibre with rapid furnace installation. The monolithic fibre is easy to cut and fit around openings and modify in the field. In addition, these modules are lightweight, have low heat storage and provide durable service.

Our Pyro™ range features Pyro-Bloc® Pyro-Fold™ and Pyro-Stack™. They are manufactured into modules using our Pyro-Log monolithic ceramic fibre offering superior performance and durability.

Our modules are available in uncompressed module densities up to 240kg/m3 (15 pcf) and in three grades:

• R Grade: alumina - silica
• ZR Grade: alumina - zirconia - silica
• C Grade: alumina - silica - chromia

Our Pyro™ modules combine the insulating material advantages of ceramic fibre with rapid furnace installation. The monolithic fibre is easy to cut and fit around openings and modify in the field. In addition, these modules are lightweight, have low heat storage and provide durable service.

Morgan Thermal Ceramics has a family of weld-on modules that has evolved over the years. These modules incorporate all the advantages of our standard ceramic fibre blanket products in a pre-compressed modular form and offer non-exposed anchoring, economical installation and a positive mechanical attachment.

They are produced in various densities and thicknesses using Cerablanket® (1300°C/2400°F rated), Cerachem® (1412°C/2600°F rated), and Cerachrome® (1412°C/2600°F rated) fibre grades.

To view our range of Superwool® Fibre modules, click here.

Pyro-Bloc®

Pyro-Bloc® modules combine the insulating material advantages of ceramic fibre with rapid furnace installation. The monolithic fibre is easy to cut and fit around openings and modify in the field. In addition, these modules are lightweight, have low heat storage and provide durable service.

Pyro-Fold™ Modules

The Pyro-Fold™ module is an accordion-folded blanket module that uses the Pyro-Bloc® hardware and anchoring systems. The Pyro-Fold™ Y Module is used without a stud layout, while the Pyro-Fold™ M module is designed for high temperature applications that require corrosion barriers, back-up layers or pre-layout of a stud system. These modules are available in standard thicknesses from 10cm to 30cm (4in to 12in) and in 128 kg/m3 and 149 kg/m3 (8 and 9.3 pcf) densities.

Pyro-Stack™ Modules

These modules are similar to the Pyro-Fold™ modules with the blanket cut and stacked edge-grain rather than continuously folded. The most typical attachment systems are the Y and M module hardware.

Z-Blok® Modules

The Z-Blok® modules are folded modules available in two design configurations. Z-Blok® I has a slide channel that runs perpendicular to the folds, it slides onto a disc or clip that has been attached to the steel casing. Z-Blok® II has a C-Channel that runs parallel to the module folds. This C-Channel is typically attached to the steel casing with a welded stud and nut. A variety of additional attachment options are available.

Unibloc™ Modules

Unibloc™ are the most economical folded modules offered by Thermal Ceramics. Made from a variety of ceramic fibre blankets, Unibloc™ modules are supplied with or without one of the positive anchor systems or using a planned layout. The most typical practice is to impale the Unibloc™ module directly onto a Unilok anchor that has been welded to the shell.

Unisystem™ Veneering Modules

The Unisystem™ Family is a full-line veneering system offering a range of modules, cements and coatings to suit the customer's needs. Designed for hot face application over the surface of existing refractory linings, they produce a significant increase in furnace lining efficiency. Unisystem™ modules feature properties such as low shrinkage, long-term adherence and durability in a variety of severe applications.